Kia India Pvt. Ltd. is inviting applications for the position of Assistant Manager – Production Management (Spec Control & BOM) at its manufacturing facility in Penukonda, Sri Sathya Sai District, Andhra Pradesh. The role focuses on managing manufacturing Bill of Materials (BOM) control, Engineering Order (EO) implementations, Real-Time Process Control System (RPCS) coding, and new vehicle model/specification introductions.

Job Details

AttributeInformation
Hiring OrganizationKia India Pvt. Ltd.
Open PositionAssistant Manager – Production Management
Section / FunctionSpec Control & BOM Configuration
Experience Required3 to 5 Years of relevant experience
Job TypeFull Time / Permanent
Job LocationKia India Pvt. Ltd., Penukonda Mandal, Sri Sathya Sai District, Andhra Pradesh, India

About Organization

Kia India Private Limited is a subsidiary of Kia Corporation, operating a state-of-the-art automobile manufacturing plant in Penukonda, Andhra Pradesh. The plant produces popular passenger vehicle models for both domestic Indian markets and international exports.

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Key Responsibilities

  1. Project & Specification Management: Manage new and existing automotive projects, prepare master schedules for KIN projects, coordinate with cross-functional teams (CFTs), and introduce new vehicle models/specifications in coordination with R&D.
  2. BOM & Engineering Change Control: Drive Bill of Materials (BOM) maintenance, control, accuracy, and end-item management (MBOM creation). Oversee Engineering Orders (EO), Engineering Process Improvements (EPI), and Open Issues List (OPL) control and line implementations.
  3. Process Systems & Export Clearance: Create Real-Time Process Control System (RPCS) codes and incorporate them into Work Instruction Sheets (WIS). Monitor export orders daily and clear them for production in a timely manner.

How to Apply & Registration Details

Eligible candidates can review the full job description and apply online via the official Kia India careers portal:

Qualification & Experience Requirements

  • Educational Qualification: Bachelor’s Degree in Engineering / Technology or relevant automotive discipline.
  • Work Experience:3 to 5 years of hands-on experience in automotive manufacturing, BOM management, or specification engineering.
  • Core Skills: MBOM Creation, Project Management, Change Management, Engineering Order (EO) & EPI Control, RPCS coding, and WIS implementation.

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Skills You’ll Gain

CategorySpecific Tools & Competencies Mastered
BOM ArchitectureManufacturing Bill of Materials (MBOM), End-Item Management, Data Integrity.
Assembly OperationsReal-Time Process Control System (RPCS), Work Instruction Sheets (WIS), Poka-Yoke.
Engineering GovernanceEngineering Order (EO) / EPI Management, Change Control, CFT Master Scheduling.

Frequently Asked Interview Questions (With Answers & Solution Guidelines)

MBOM vs. EBOM Differentiation

  • Question:“What is the core difference between an Engineering Bill of Materials (EBOM) and a Manufacturing Bill of Materials (MBOM), and how do you ensure accuracy during transition?”
  • Answer & Solution Context: An EBOM (designed by R&D) reflects how the product is designed, whereas an MBOM reflects how the product is assembled on the line, including manufacturing consumables, packaging, and assembly sequence routing. Accuracy is maintained by conducting cross-functional review meetings, verifying engineering change orders (EO/EPI), and validating RPCS codes against Work Instruction Sheets before line sign-off.

Managing Engineering Changes (EO / EPI)

  • Question:“How do you handle an urgent Engineering Order (EO) release while minimizing line stoppage or scrap in an active automotive assembly line?”
  • Answer & Solution Context: Establish an effective breakpoint strategy based on stock levels and supplier lead times. Run a cross-functional review with production, quality, and supply chain to track obsolete inventory, create necessary RPCS codes for WIS updates, and execute the switchover seamlessly at the specified VIN/vehicle sequence number.

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